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25 149369 01125800 01   enhanced keyphasor module -0

3500 Series Machinery Monitoring System

Home >  Products >  For Bently Nevada >  3500 Series Machinery Monitoring System

3500/25 149369-01+125800-01 Enhanced Keyphasor Module

  • Overview
  • Specifications
  • Description
  • Applications
  • Maintenance and Troubleshooting
  • FAQ
  • Recommended Products
Overview

Place of Origin:

USA

Brand Name:

Bently Nevada

Model Number:

3500/25 149369-01+125800-01

Packaging Details:

Original new Factory Sealed

Delivery Time:

5-7 days

Payment Terms:

T/T

Supply Ability:

In stock

Specifications

Product Name

3500/25 149369-01 + 125800-01

Type

Enhanced Keyphasor Module

Dimensions

2.5x25.5x12 cm

Weight

0.32 kg

Power Consumption

3.2 W (typical)

Input Signal

Up to two transducer signals (proximity probes or magnetic pickups); +0.8 V to -21.0 V (non-isolated) or +5 V to -11 V (isolated)

Input Impedance

21.8 kΩ minimum

Buffered Outputs

Two buffered Keyphasor outputs (front coaxial); two buffered outputs (rear Euro-style connectors)

Output Impedance

504 Ω maximum (buffered)

Transducer Power Supply

-24 V DC, 40 mA maximum per channel

Operating Temperature

-30°C to +65°C (standard); 0°C to +65°C (Internal Barrier I/O)

Storage Temperature

-40°C to +85°C

Humidity

95% non-condensing

Front Panel LEDs

OK LED (fault indication); TX/RX LED (communication with RIM)

Rack Space Requirement

Main module: 1 half-height front slot; I/O modules: 1 full-height rear slot

Speed/Frequency Input Range

1 to 1,200,000 cpm (0.017 to 20 kHz)

Speed/Frequency Output Range

1 to 99,999 cpm (0.017 to 1667 Hz)

Speed Accuracy (Nonprocessed)

0.017–100 Hz ±1 cpm; 101–500 Hz ±8 cpm; 501–20 kHz ±1%

Speed Accuracy (Processed)

0.017–60 Hz ±1 cpm; 61–150 Hz ±8 cpm; 151–20 kHz ±1%

Description

The Bently Nevada 3500/25 149369-01+125800-01 is a high-performance, enhanced keyphase module designed to provide accurate speed and phase references for the 3500 monitoring system. This module receives sensor signals and converts them into critical phase reference data to support mechanical vibration analysis, order tracking, dynamic balancing, and automated protection interlocks.

Applications

Steel rolling mills: Monitor the precise speed and phase of large main drive shafts, providing core benchmark data for vibration characteristic analysis and dynamic balance correction of the rolling mill.

Coal power plants: Integrated into the turbine generator unit monitoring system, capturing key phase signals during unit start-up and shutdown (transient) phases to ensure the accuracy of order analysis.

Oil and gas refineries: Applied to high-speed centrifugal compressor units, utilizing their 20 kHz high-frequency processing capability to monitor the phase integrity of mechanical motion in real time.

Large fertilizer plants: Deployed in the ammonia synthesis compressor room, connecting key phase signals to on-site diagnostic instruments via the front panel buffer interface for troubleshooting without shutting down the machine.

Mining machinery plants: Operate within the monitoring framework of large crushers or hoists, utilizing their wide-temperature operating characteristics to ensure the reliability of speed monitoring in variable environments.

Maintenance and Troubleshooting
Troubleshooting: If the OK LED is malfunctioning, check if the -24 Vdc sensor power supply to the I/O module is normal. If the signal is unstable, use the front panel buffer output connected to an oscilloscope to check if the pulse trigger voltage is in the linear region.
Maintenance Recommendations: Regularly calibrate the key phase trigger threshold, especially after sensor replacement or damage to the target keyway. When replacing the 125800-01 module, ensure the frame is powered off and verify the input range settings in the configuration software.
FAQ

Q: Why does the 3500/25 149369-01+125800-01 main module use a half-height design?
A: It optimizes rack space, enabling redundant installation of power supplies or modules within a single slot.

Q: What is the voltage input range of the 3500/25 149369-01+125800-01 non-isolated I/O module?
A: It accepts +0.8 V to -21.0 V, matching standard eddy current sensor outputs.

Q: What is the function of the Buffered Signals interface on the 3500/25 149369-01+125800-01?
A: It outputs an isolated copy of the signal for external diagnostics without affecting system operation.

Q: What is the maximum supported speed frequency of the 3500/25 149369-01+125800-01?
A: Up to 1,200,000 cpm (~20 kHz), suitable for ultra-high-speed machinery.

Q: Does the 3500/25 149369-01+125800-01 require preheating in -30°C environments?
A: No. It supports direct startup and maintains accuracy from -30°C to +65°C.

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